2.1 Experimental set up. A Hille-100 rolling mill with rolls of 225 mm diameter and 254 mm length, driven by a variable speed DC motor of 75 horse power, was used. The maximum rolling force, torque and speed are 1500kN, 13kN-m and 70 rpm respectively. The sensor roll nitrided surface hardness is 65 to 70 HRC.
The systems of indirect control providing stabilization of the rolling motor torque are used at roughing stands of the hot rolling mills for tension regulation [1][2][3][4][5][6][7][8][9][10][11].
stalled in a cold rolling mill in 1954 and the first patent for the Pressductor technology was granted in Sweden in the same year. Since then, ABB has launched a number of new products for different applications, such as strip/web tension measurement, weighing, torque measurement and flatness measurement and control. Fifty years of Pressductor®
Rolling mills Download PDF Info ... Prior art keywords stand torque tension value motor Prior art date Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.) Expired - Lifetime
The torque is equal to the product of total rolling load and the effective moment arm. Since there are two work rolls Torque Mt = 2P.a Consider two high roll mill as shown in the figure. For one revolution of the top roll the resultant rolling load P moves …
– Calculate roll separation force ("rolling force") and torque – Processing Limits – Calculate rolling power. Prof. Ramesh Singh, Notes by Dr. Singh/ Dr. Colton 13 Flat Rolling Analysis • Consider rolling of a flat plate in a 2-high rolling mill
roll force and torque in the hot rolling process. As an improvement, Poliak, Shim, Kim, and Choo (1998) examined a proposed linear regression model to predict the roll force in hot plate rolling. Lee and Lee (2002) proposed a long-term learning method using neural network to improve the accuracy of rolling-force prediction in hot rolling mill ...
Rolling Process Definition. The rolling process is a metalworking operation in which metal strips pass through a set of rollers to reduce sheet thickness and achieve uniform thickness throughout the sheet. The sheet is deformed along the linear axis. Typically after the rolling, metal sheets go through annealing which is done under a closed environment of nitrogen.
Motors for Metal Rolling Mills. AC adjustable speed motor drive systems are the preferred technology for new rolling mill installations and modernization projects. TMEIC designs and manufactures two types of AC solutions for this purpose. Salient pole synchronous motors that meet the high power and torque demands of a hot strip mill, as well as ...
FIELD: technological processes. SUBSTANCE: invention is related to rolling-mill production. Method includes generation of setting for rotation speed of working rolls electric drives, comparison of torques for upper and lower rolls, production of torque mismatch, generation of correction for limited change of rollers rotation speed, if permissible difference of torques is …
The material requirements of copper and copper alloys, including brass, bronze, and ever more new materials, are what determines the design of a cold rolling mill. It depends on your product mix and its required capacity whether the best solution is a tandem non-reversing or a reversing cold mill. SMS group offers you CVC ® plus 4-high, CVC ...
technology for rolling mill applications. As a result, TMEIC provides customers with an unparalleled choice of technology, including: 1. Proven AC drive solution for each type of rolling mill application, ranging from large torque, slow-speed roughing mills to the high-speed, wide tension range aluminum foil mills. 2.
"The calculation of roll force and torque in cold strip rolling with tensions", Proceedings of the Institute of Mechanical Engineers, vol 159, no. 1, 1948, pp 144-163. Sims, R.B., "The calculation of roll force and torque in hot rolling mills", Proceedings of the Institution of Mechanical Engineers, vol 168, no. 1, June 1954, pp 191-200.
Equations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, together with von Kármán's equation of equilibrium.
To maximize torque and provide more force with less effort, the Pepetools Ultra Series 90mm combination rolling mill comes with a 4:1 reduction gearbox machined from aircraft quality aluminum. It's plenty versatile for a lot of folks.
Hot rolling mill Converter configuration Hot rolling mill features Benefits of ABB medium voltage drives Typically very high torques and overloads are required Direct Torque Control (DTC) ensures highest torque quality over the full speed range The rolling mill stand is fed by one motor or by two motors in twin-drive configuration
135M Finishing Mill Group. The finishing mill group is the extra-heavy top cross 45° high-speed wire-rod finishing mills designed for the high-speed wire-rod production line. The finishing mill group is located in the high-speed wire-rod workshop. Rolling by 10 unit rack continuous micro-tension rolling mill, rolling the ∅17 ~ ∅21mm of ...
The rolling mill examined is reversible and equipped with an independent speed control system for each work roll (two single-input single-output systems). ...
China 6-High Reversible Cold Rolling Mill, Find details about China Cold Rolling Mill, Rolling Mill from 6-High Reversible Cold Rolling Mill - Hebei Moran Environmental Protection Technology Corp.
Rolling Mill Application. Flange from 58mm to 620mm, Nominal Torque from 180 N.m to 1,250,000N.m.
Design of Rolling Mills | Metallurgy. After reading this article you will learn about the design of rolling mills. A rolling mill includes one or more roller stands, a main drive motor, reducing gear, stand pinion, flywheel, and coupling gear between the units. The roll stand is the main part of the mill, where the rolling process is actually done.
Rolling mills for rolling of steel differ in many aspects with each other. The rolling mills are of different sizes and capacities. The mills roll steel materials of different cross-sections, sizes and qualities and in material conditions which are either hot or cold. The mills have different configurations and speeds of rolling.
The Calculation of Roll Force and Torque in Cold Strip Rolling with Tensions. D. Bland, H. Ford. Engineering. 1948. From an approximate theory, equations are derived for roll force and torque with and without front and back tensions applied to the strip. Where tensions are applied the calculations for each pass….
Torque and power are the two important component of rolling. Torque is the measure of the force applied to the rolls to produce rotational motion while power is applied to a rolling mill by applying a torque to the rolls and by means of work piece tension. In a rolling mill the power is spent principally in the following four ways.
Rolling Mills Figure 13.11 Schematic illustration of various roll arrangements: (a) two-high; (b) three- high; (c) four-high; (d) cluster (Sendzimir) mill. Tandem Rolling. Tandem Rolling h 0 V 0 w 0 h 1 V 1 w 1 h 2 V 2 w 2 h 3 V 3 w 3 h f V f w f h 0 h 1 h 1 h 2 h 2 h 3 h 3 h f h 0 h 1 h 2 h 3 f V 0 V 1 2 3 V f Stage 1 Stage 2 Stage 3 Stage 4
may 2nd, 2018 - hot rolling practice – an attempted recollection saral dutta equivalent to a weight of thousands of this is the starting point of the hot rolling mill' 'torque in rolling mills calculation formula with example
maximum torque capacity and fully equipped with complex oil lubrication systems may exceed the investment cost of a universal joint shaft of similar torque rating [1]. ... Rolling mills in Asia and Europe and of different types (i.e. plate mills, hot strip mills etc.) were considered. ...
SMS group drive technology features above all rolling mill drive trains, converter tilt drives, as well as shear and coiler drives. Paramount here are power upgrades, plus improving the reliability of existing plants. Today's trend of rolling high-strength materials requires higher torque capabilities at the drive train.
You are guaranteed to benefit from SMS groups long-standing technological expertise in hot rolling processes for the aluminum industry. Out of this comes highly developed technology, automation and service packages that feature custom …
rolling mills, profile rolling mills, plantwide automation, computer modeling, mon- ... nation of drive speed as well as of torque. TABLE 8.36a Typical Rolling Mill Specification Mill type..... 1-2-3-4 reversing cold rolling mill Material ..... Stainless …
A method of manufacturing a rolling mill work roll assembly which comprises a work roll held in position on a hollow shaft member by the shaft member being in a stressed condition to exert radial loading and preferably also axial loading on the work roll. The grip is sufficient to transmit normal driving torque. The method comprises axially stretching the shaft by hydraulic …
Rolling Mill Aprons & High Torque Spindles All rolling mills should be equipped with an apron to feed and receive the part or strip. The material can be niobium, tantalum, titanium, or aluminum. These rolling mills require very large separating forces and an apron to feed and receive the small pieces at the passline of the rolls.
The Calculation of Roll Force and Torque in Hot Rolling Mills. Abstract. Equations are derived for the normal roll pressure, specific roll load and torque in hot rolling mills, using the condition for plastic deformation in rolling derived by Orowan, together with von Kármán's equation of equilibrium.
Powerful gears in rolling mills. March 1, 2000. After many years of service, the gears in a hot-strip rolling mill must be replaced. But, the new gears face a dual challenge. Raymond J. Drago and ...
The present application deals with the main drive of a roughing mill, which is a part of a hot rolling mill. A permanent telemetric torque measuring system has been installed. The drive is a so called Twin Drive, where two individual motors drive the upper and lower work rolls directly. Between the upper and lower drive, no permanent mechanical ...
5. Cluster Rolling Mills: In this type of rolling mill, there are two basic roles that are backed up by two or more rolls which are bigger than those two basic rolls. These backed up rolls give more pressure to the basic rolls to heavily press the strip.
The excessive dynamic loads and shock vibration are particular for the hot rolling mills equipment. An attempt to reduce torque amplification factor (TAF) has been done for the roughing stands of ...
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