The need for reliable and robust grinding solutions is driving the development of new technologies able to cope with larger equipment generating higher throughput. If in the past single pinion mills were enough to process all material, today dual pinion or gearless driven mills are necessary.
All parameters above are good for a 22.5MW to 24MW dual pinion SAG mill drive. Changes to AGMA standard have revitalised the large gear cutting industry and soon a machine shop in Holland will be able to fabricate gears of the following parameters: 20 meters in diameter = 65.6 feet 1.5 meters in face width 400 tonnes of machined weight.
A SAG mill requirement might be 225-250% torque based on Full Load Motor Torque (FLMT). This is the amount of torque the drive motor can produce on a temporary basis during start up. ... The clutch's primary role on the dual-pinion, direct-drive geared mill is to provide smooth starts during mill startup. When the mill is running, the clutch ...
ABB has commissioned an upgrade to Vale's existing Clarabelle dual pinion semi-autogenous (SAG) mill (Fig. 1). The mill is used to reduce the size of the ore at the company's nickel and copper mines in the Sudbury area, Ontario. The project …
a semi-autogenous (SAG) mill. AG/SAG mills are often used as the first stage in a two- or multiple-stage grinding process, where the second stage is carried out by the ball mill, but they can also be used as a one-stage grinder. The absence of, or ... Figure 2— A dual-pinion, ring-geared mill with ABB drive system
SAG mill product feeds two parallel ball mills of 6.6 m×11.1 m (internal diameter×length), each with a 9.7 MW twin pinion drive. The ball mills are operated at a ball charge volume of 30–32% and 78.5% critical speed. The SAG mill trommel undersize is combined with the ball mills' discharge and pumped to two parallel packs (clusters) of ...
UNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP) …
By mill we refer to Ball Mills, Rod Mills and SAG Mills. Anything gear and pinion really. The discharge end of the mill; For the operator this only becomes a problem should the bolts that hold the liners in begin to leak water and ground rock. …
Then, in the late 1980s when the price of copper rose quickly from a low of $0.62/lb to a high of $1.62/lb, this substantial increase in price further fuelled the industry demand for larger diameter SAG mills, with mill power quickly doubling from 15,000hp to 30,000hp (11,000-22,000kW). 4 Emerging Trends Driven by the Global Mining Boom.
All mill drives were dual pinion with the SAG mill speed controlled by slip energy recovery systems. DERIVATION OF THE PLANT THROUGHPUT ; Specific Energy Determination . The specific energies of the SAG and ball mills were determined using AusGrind (Ausenco's in-
Used Sag-mills For Sale - Used Mining Processing . Inventory ID: 6C-HM03. UNUSED FL 36' x 24' Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)
Inventory ID: 6C-HM03. UNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)
ONTARIO – ABB, the leading power and automation technology group, has commissioned an upgrade to Vale's existing Clarabelle dual pinion semi-autogenous (SAG) mill.The project was completed on-time and on-budget with an excellent safety record. The Clarabelle mill beneficiates nickel-copper ore from various sources and companies and to …
Description. This gold mine was the first to install Mill Safe Start Systems on both their Ball mill (dual pinion 14 MW) and Sag mill. We actively monitored these mills ever since.
The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach 3000 ~ 4000, while the ball mill's ...
SKF supplied locally manufactured mill pinion assemblies including in-house designed bearing housings as well as a Taconite sealing solution to a longstanding customer in the local grinding mill sector intended for a 22x14 ft. SAG mill at a gold project in Russia.
The grinding circuit consists of a primary 10.4 m x 5.8 m long EGL SAG mill with a dual pinion 12,500 kW drive (2 x 6,250 kW) for primary grinding. The SAG mill discharges onto a horizontal double deck vibrating screen. The top deck has 12 mm openings and the bottom has six millimetres openings.
what is lrs in ball mill - verhuur-doms.be. Advantages of SER drives for SAG mills Friday, December 19, 2014 For large mills requiring variable speed, the wound rotor motor and SER drive are economical for a total rating of approximately 2MW to 16MW. Above 16MW, the gearless drive (cyclo-converter) is typically used because gearboxes and pinion ...
pinion systems to 8 MW per pinion and dual motor systems with quadruple pinions extend the range of gear driven mills to a theoretical limit of 32 MW. The Ernest Henry SAG mill (11 MW) is currently the largest twin pinion single drive mill installed in Australia. Problems have been experienced with the twin pinion drive at Fimiston and with the ...
the mill gear in inching mode N o_mill is the actual output speed of the mill gear in normal running mode P mill_motor is the actual power of the main drive motor or 2 x main drive motor for dual pinion drives. The power computed above is considered P inch = …
Ball/Sag/AG Mill, Roller Press HPGR/HRC The dual pinion drives in a mill can come out of sync due to power problems, or disturbances in the motor control system. Another common problem is frozen charge that has built up inside. This might cause torque peaks or consequential damage.
DUAL PINION MILL DRIVES The SAG and the two ball mills are gear driven and Copper Mountain selected the sophisticated low speed dual pinion mill drives from ABB to drive these mills. Brief History Sophisticated Dual Pinion Mill Drive Technologies About five years ago, ABB was already the market leader for Gearless Mill Drives (GMD).
Conga: The world's first 42-foot diameter 28 MW gearless SAG mill (English - pdf - Technical publication) Copper Mountain: Overview on the grinding mills and their dual pinion mill drives (English - pdf - Technical publication) Insurability of large gearless mill drives (English - pdf - Technical publication)
Testing Failure Criteria for Grinding Mill Structures. The continuation of this trend, in spite of occasional mill failures, in both the SAG and ball mill areas, requires a requestioning of some basic design philosophies up to now utilized for large mills.
Both the SAG mill and ball mill are each driven by two gear units. Because, on a conventional drive variant, only one engagement per pinion with the girth gear is possible per side, an economic power limit of about 8 MW per drive is in effect. With the DMG2 gear units, Siemens said this limit expands to as much as 12 MW per drive.
22' x 41.6' Fl Dual Pinion Regrind Ball Mill, 2 Abb 5500 KW (7375 HP) Drives For Total Power Of 11, 000 Kw (14, 750 Hp), new A M King Industries | Oroville, CA | Albert King | 530-53...
drive application is a dual-pinion SAG mill driven by two 5,000 kW wound rotor induction motors (WRIM). Two TMdrive-10SPRs control motor speed by recovering rotor current and returning the power to the utility supply. Configured in a twin motor arrangement, the motors share load in the tandem mill. The Customer Need
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills …
We are essentially providing up to twice the power transmission of a conventional dual pinion drive. Gearless mill drive (GMD) technology has further expanded the use of large SAG milling allowing Outotec to produce the world's largest SAG mill of 42' in diameter drawing power at 28 MW. Today, Outotec is the world leading supplier ...
Dual hydraulic inching drives provide a much safer and ... SAG mill conference, provided details of the then largest gear drive in operation on a SAG mill (34ft x 18ft) at ndida 13.4MW, which ... of pinion and axial forces. For mill drives a 25° pressure angle is
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